Table of Contents
- Introduction
- Step 1: Preparing for the Belt Change
- Step 2: Removing the Belt Cover
- Step 3: Removing the Primary Clutch
- Step 4: Installing the Clutch Puller
- Step 5: Removing the Primary Clutch
- Step 6: Installing the New Belt
- Step 7: Reinstalling the Primary Clutch
- Step 8: Final Steps
- Conclusion
Introduction
In this informative article, we will walk you through the process of changing the belt on a Kawasaki 650 Brute Force ATV. The tutorial will serve as a guide, focusing specifically on the belt change procedure. We will cover each step in detail, highlighting the tools required and important considerations along the way.
Step 1: Preparing for the Belt Change
The first step is to remove the exhaust port and unplug the electronic braking system. If the ATV has been exposed to water, it is advisable to clean the parts thoroughly before proceeding. However, this article will solely focus on the belt change.
Step 2: Removing the Belt Cover
To access the belt, begin by removing the eight ten millimeter bolts securing the belt cover. Once removed, inspect the cover for any dirt or debris that may have accumulated.
Step 3: Removing the Primary Clutch
Using a 19-millimeter wrench, carefully remove the bolt holding the primary clutch. It is important to note that this bolt is reverse threaded, meaning it will turn in the opposite direction for removal. To secure the clutch basket, a breaker bar or similar tool can be used.
Step 4: Installing the Clutch Puller
In order to create slack in the belt, a clutch puller tool is required. The video transcription mentions the MTC clutch puller, which is a recommended option. This tool threads in like a normal bolt and is not reverse threaded. It is compatible with various models, including the Kawasaki Brute Force ATV.
Step 5: Removing the Primary Clutch
Using the clutch puller tool, apply force and rotate counterclockwise until the primary clutch pops off. This action will provide enough slack to work with the belt.
Step 6: Installing the New Belt
Now it’s time to install the new belt. Ensure you have a compatible replacement belt, such as the Gates brand mentioned in the video transcription. Make sure the routing of the belt is correct, with the label or markings facing towards you. Slide the belt into the primary clutch and route it back into the secondary clutch, working it around to fit properly.
Step 7: Reinstalling the Primary Clutch
With the new belt in place, reattach the primary clutch by threading it clockwise. Use a breaker bar or similar tool to secure the clutch basket while tightening the bolt.
Step 8: Final Steps
Before putting the belt cover back on, clean the area where the gasket sits using a paper towel with a small amount of WD-40. This helps ensure a proper seal. Apply a thin layer of silicone grease around the gasket for additional sealing. Once done, reinstall the belt cover, reconnect the electronic braking system, and secure the bolts.
Conclusion
Changing the belt on a Kawasaki 650 Brute Force ATV is a manageable task that can be accomplished with the right tools and knowledge. By following the step-by-step guide outlined in this article, you can successfully replace the belt, ensuring optimal performance of your ATV. Remember to exercise caution, especially when handling reverse-threaded components.